Ultra High Speed Sputtering System

Ultra High Speed Sputtering System

Ultra High Speed Sputtering System

High-Speed and High-Quality, Thin-metal film deposition on injection-molded 3D plastic products. Laminate with SiOx protective layer can be built on demand.

Features

  • High productivity is achieved by high-speed film deposition and production cycle.
  • The high speed production cycle by combination with the injection molding machine improves yield by reducing moisture absorption and dust adhesion. And it also contributes to cost reduction by automating operation between the injection molding machine and this sputtering machine.
  • Excellent coverage
  • Higher adhesion is achieved using a proprietary process. Films can also be deposited on polymethyl methacrylate (PMMA).
  • Simple batch system offers a low footprint and easy maintenance.

Application Examples

  • Mirrors for Head-Up Displays (HUD)
  • Reflectors for headlamps
  • Various optical parts (anti-reflection (AR) films and high-reflection films)
    - Plastic lenses
    - Polygon mirrors
    - Mirrors
  • Electromagnetic wave transmission (millimeter wave transmission) films with metal color
  • Hexavalent Cr (Chromium) free process (Possible to convert dry process from wet-etching by Hexavalent Cr and electroless plating.
  • Decorative films

Examples of Film Deposition Objects

  • Various plastic materials such as polycarbonate (PC), cyclic olefin polymer (COP), cyclic olefin copolymer (COC), polymethyl methacrylate (PMMA), and acrylonitrile butadiene styrene (ABS)
  • Various metals and glass (Please inquire for details.)

Examples of Applicable Parts and Film Deposition Material

 Application   Base Material  Film Material   
 Category

PC ABS COP/COC Al Cr SUS Ti
 Automotive
 
 
LED Headlamp Reflectors          
HUD Mirrors        
Metering          
Home Appliances and Toys Decorative Parts          
Precision Equipment  Watch Dials    

Illustration of the UHSP-T2040H used in combination with a Molding Machine

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