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Application News No. i272 Precision Universal Testing Machine Creep Test of Rubber Materials (JIS K 6273, ISO 2285) Rubber is an extremely familiar material that has characteristic mechanical properties such as elasticity and stretchability and is widely used in a variety of industrial and consumer products, particularly in applications that require vibration-proofing or shock-absorbing functions. Synthetic rubber now accounts for the majority of rubber materials. Because a diverse range of unique synthetic rubber products suited to specific applications have been developed, evaluation of the mechanical properties of these materials is extremely important. Creep characteristics can be mentioned as one mechanical property that requires evaluation. Creep is a phenomenon in which deformation of a material gradually progresses when a constant load is applied continuously for an extended time, and is a cause of malfunction or failure of industrial products in long-term use in some cases. Thus, in order to estimate the useful life of a rubber material based on the intended application or to select a fit-for-purpose material, an understanding of the creep characteristics of rubber materials is needed in the development design stage. This article introduces an example of an evaluation of creep characteristics by tensile test of chloroprene rubber, which has excellent weatherability, oil resistance, and heat resistance and is most widely used as a representative synthetic rubber. This test was conducted referring to JIS K 6273, ISO 2285 (Rubber, vulcanized or thermoplastic – Determination of tension set, elongation and creep) using a Shimadzu Autograph AGX™-V model Precision Universal Testing Machine. This material testing system is also suitable for creep test, as it provides higher test force holding performance than conventional testing machines. C. Oya Test of Tension Set at Constant Load (JIS K 6273, ISO 2285) Table 1 shows the equations for calculation of the test items in JIS K 6273 section 6.5, and Fig. 1 shows the load pattern used in the creep test. In this test, the gauge lengths at points Ⓐ to Ⓒ in Fig. 1 were measured, and elongation at constant load, creep, and tension set at constant load were calculated. Table 1 Equations for Test Items in JIS K 6273 Section 6.5 Equations for calculation Elongation at constant load E2 (%) E2 = (L3 - L0 ) / L0 ×100 Creep E3 (%) E3 = (L4 - L3 ) / (L3 - L0 ) ×100 Tensile set at constant load E4 (%) E4 = (L5 - L0 ) / L0 ×100 (Notes) L0 (mm) : Gauge length before test L3 (mm) : Gauge length at elapsed time of 30 s (point Ⓐ) from start of loading L4 (mm) : Gauge length at elapsed time of 60 min (point Ⓑ) from start of loading L5 (mm) : Gauge length at 10 min (point Ⓒ) after specimen is removed from test device following measurement of length L4 and is then allowed to contract Ⓐ: Point at elapsed time of 30 s from start of loading Ⓑ: Point at elapsed time of 60 min from start of loading Ⓒ: Point at 10 min after specimen is removed from test device Fig. 1 Loading Pattern of Test Specimen Table 2 shows the specimen material information, Fig. 2 shows the specimen geometry, and Fig. 3 shows the condition of the test. The specimen geometry conforms to standard. Table 2 Specimen Material Information Material Chloroprene rubber Specimen dimensions Thickness 2.0 mm, width 4 mm, parallel length 100 mm Fig. 2 Geometry of Specimen Fig. 3 Condition of Test Stress Time 30 s 60 min 10 min A B C Gauge length: 90 mm Parallel length: 100 mm Width: 4 mm
Application News No. i272 First Edition: Mar. 2020 For Research Use Only. Not for use in diagnostic procedures. This publication may contain references to products that are not available in your country. Please contact us to check the availability of these products in your country. The content of this publication shall not be reproduced, altered or sold for any commercial purpose without the written approval of Shimadzu. Shimadzu disclaims any proprietary interest in trademarks and trade names used in this publication other than its own. See http://www.shimadzu.com/about/trademarks/index.html for details. The information contained herein is provided to you "as is" without warranty of any kind including without limitation warranties as to its accuracy or completeness. Shimadzu does not assume any responsibility or liability for any damage, whether direct or indirect, relating to the use of this publication. This publication is based upon the information available to Shimadzu on or before the date of publication, and subject to change without notice. © Shimadzu Corporation, 2020 www.shimadzu.com/an/ Test Conditions and Instrument This test was conducted with the test loading pattern shown in Fig. 1 using the control software TRAPEZIUMX-V under the test conditions in Table 3. Fig. 4 and Table 4 show the operation screen (controlled test) of TRAPEZIUMX-V and an explanation of the screen areas. In the controlled test software, the test conditions are divided into areas and the content of the test can be set freely. Table 3 Test Conditions Instrument Shimadzu Autograph AGX-10 kNV Precision Universal Testing Machine Load cell 1 kN Jig Pneumatic flat grip + Single-side file teeth grip faces Displacement gauge Noncontact digital video extensometer Software TRAPEZIUMX-V Control Fig. 4 Operation Screen of TRAPEZIUMX-V (Controlled Test) (Notes) In this figure, Ⓐ, Ⓑ, and Ⓒ correspond to the loading pattern of the test. Because L5 is set automatically, in this test the gauge length was calculated at an elapsed time of 10 min after the test force reached 0.1 N, without removing the specimen. Table 4 Explanation of Areas of TRAPEZIUMX-V Operation Screen Area 1 Load to 2.5 N/mm 2 at 100 mm/min. Area 2 Acquire displacement (L3) after holding test force for 30 s. Area 3 Acquire displacement (L4) after holding test force for 3,600 s. Area 4 Unload to test force of 0.1 N at 0.500 N/s. Area 5 Acquire displacement (L5) after holding test force for 600 s. Results Table 5 shows the test results, and Fig. 5 and Fig. 6 show the stress-displacement curve and the stress-time curve, respectively. Fig. 5 indicates that the creep phenomenon is occurring, as deformation progresses while the test force is being held. Fig. 6 shows that the transition from stroke control to test force holding (from Area 1 to Area 2) was executed smoothly, and stress holding amply satisfies the allowable value of ±0.1 Mpa given in the standard. Table 5 Test Results L0 (mm) 90.2 L3 (mm) 190.5 L4 (mm) 199.7 L5 (mm) 93.3 Elongation at constant load E2 (%) 111.1 Creep E3 (%) 9.3 Tension set at constant load E4 (%) 3.4 Fig. 5 Stress-Displacement Curve Fig. 6 Stress-Time Curve Conclusion In creep tests of soft rubber materials, a large drop in the test force is seen at the start of test force holding with conventional test devices because the material deforms easily. The Shimadzu Autograph AGX-V Precision Universal Testing Machine used in this experiment provides improved test force holding performance, making it possible to conduct creep tests of rubber materials as specified in standards. In addition to simple tensile tests and compression tests, it is also possible to conduct tests with complex loading patterns if a control program is installed with Shimadzu TRAPEZIUMX-V. The Shimadzu Autograph AGX-V Precision Universal Testing Machine is suitable for determining the creep characteristics of rubber materials as provided in the standard JIS K 6273, ISO 2285. AGX and TRAPEZIUM are trademarks of Shimadzu Corporation in Japan and/or other countries. Stress (N/mm 2 ) Displacement gauge 1 (mm) Stress (N/mm 2 ) Time (s)
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